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Floor Hardeners
We manufacture Metallic Floor Hardeners [DURONITE(S) & (R)] as well as Non-Metallic Floor Hardeners [DURONITE-QZ]. These improve the wear and abrasion resistance of the slabs and help in increasing the life of industrial floors and slabs on ground. When used along with our polypropylene fibres (for improving impact resistance), an excellent quality Impact and Abrasion Resistant flooring is achieved. With proper mix design and slab design given by the consulting engineers, Crack Control Steel (Welded Wire Mesh) can be eliminated from floor slabs.

Non - Metallic Floor Hardener - DURONITE-QZ


Non - Metallic Floor Hardener - DURONITE-QZ

DURONITE-QZ is ideal cost effective solution for wear resistant heavy-duty industrial floors and slabs. It is made from special purpose quartz blended with specially formulated abrasion resistance enhancement material. It provides wear & abrasion resistant coat on the surface of new or existing concrete floors. It further imparts skid & slip resistance to the floor.

Typical Applications:

  • Engineering workshops / foundries
  • Railway platforms / locomotive sheds
  • Utilities areas e.g. compressor, boiler & DG rooms
  • Machine tool industries
  • Garages
  • Loading bays
  • Subways
  • Warehouses incl. agricultural applications
  • Power stations
  • Car parks

Usage:

DURONITE-QZ is ideal for concretes of grade M-20 and above. The recommended broadcast quantities are:

  • Heavy traffic: 7 kg/m2
  • Medium traffic: 5 kg/m2
  • Light traffic: 3 kg/m2

Broadcast DURONITE-QZ on fresh concrete slabs while the concrete is green but sufficiently set to take applicator weights (ideally able to limit foot impression to 3 mm depth).

  • Spray 50% of total quantity and hand trowel once the broadcast material has absorbed water from base concrete and become dark.
  • Apply balance 50% in similar manner at 90 deg to first spray.
  • Apply power float when surface sheen starts to disappear. This helps close pores & capillaries.
  • Cure using wet burlap / gunny bags.
  • Avoid any traffic till the concrete has fully set & achieved design strength.

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Metallic Floor Hardener - DURONITE


Metallic Floor Hardener - DURONITE

DURONITE is ideal cost effective wear resistant top coat for heavy duty industrial floors / slabs. This is well graded, rust resistant ferrous aggregate available in two grades: DURONITE(R) & DURONITE(S).

Typical areas of application:

  • Engineering workshops / foundries
  • Railway platforms / locomotive sheds
  • Utilities areas e.g. compressor, boiler & DG rooms
  • Machine tool industries
  • Garages
  • Loading bays
  • Subways
  • Warehouses incl. agricultural applications
  • Power stations
  • Car parks
Usage:
  • Special grade: 3-7 kg/m2
  • Regular grade: 4-8 kg/m2
These should not be used in floors that are exposed to strong inorganic acids, their salts and liquid spillages.

Application on freshly laid concrete floors:

Broadcast DURONITE on fresh concrete slabs while the concrete is green but sufficiently set to take applicator weights (ideally able to limit foot impression to 3 mm depth). This should be done immediately after bleed water has evaporated.
  • Spray 50% of total quantity & hand trowel.
  • Spray the balance 50% at 90 Deg to first spray & hand trowel.
  • Apply power float when surface sheen starts to disappear. This helps close pores & capillaries.
  • Cure using wet burlap / gunny bags.
  • Avoid any traffic till the concrete has fully set & achieved design strength.
Application as granolithic topping on existing floors:

In this case a top screed of 12-50 mm is required on existing floor. Typical mix design is DURONITE 50kg : Cement 200kg : Grit (3-6 mm) 600kg. Super-plasticisers to be used. W:C ratio to be 0.38-0.42.  However this needs to be confirmed by structural designers. Use of PP fibres (STRONGPLAST / NOKRACK) @ 125 gm / 50 kg cement would give additional crack & impact resistance.

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